Motorsports Industry

Metallurgical Failure Analysis – Forensic Engineering

All race teams strive for one thing: a consistent, unstoppable racecar that will finish up front. MTi’s expert metallurgists are a key component in achieving this goal and a race team’s winning season.

When engine builders experience a blown engine, they need answers now. Was it something we did during assembly? Was it something the driver did? Was the part defective from manufacturing? The reputation of the builder, the team, and the confidence their sponsors have in their abilities may be at stake. Since the components of a racing engine are commonly stressed to the edge of their ultimate limits, even the smallest imperfection can lead to a catastrophic engine failure. Even though the builder may have done everything right, they may be unaware of a microscopic imperfection in the part or some slight modification the end user may have made that resulted in engine failure.

A forensic metallurgical laboratory looks at the failed components of a racing engine from a whole different point of view. This involves a scientific study conducted by engineers and technicians trained in the science of metallurgical engineering, fractography (the photography and study of fracture surfaces), and metallographic analysis (the photography and study of metal microstructures). A logical sequence of investigative procedures is used to arrive at the cause of the component failure.

Forensic metallurgical analyses can also be performed on a sampling of new parts before they are used to ensure they meet specifications and exhibit the proper strength, hardness and toughness needed for the specific application.

Below are several case study reports from the motorsports industry in which we service. All client information has been removed from these reports for confidentiality reasons.

The information presented is copyrighted and may not be downloaded, reused, modified, distributed, or otherwise used without the express written permission of Metallurgical Technologies, Inc. P.A.

Motorsports Failure Analysis Case Studies:

Forensic examination of a failed component can prevent recurring failures, help with preventive detection, and suggest remedies. If you have a component failure that requires a failure analysis, please take a moment to fill in our information request form and we’ll gladly give you an estimate.

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Failure Analysis Services

Determine cause of failure & recommend ways to prevent future recurrence.

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Corrosion Investigation

Determine cause of material degradation that reduces life expectancy.

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SEM/EDS
Micro-Analysis

Verify fracture mechanism & initiation. Microstructure composition and imaging.

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Metallography Services

Reveals grain structure, thermo mechanical processing & flaw and defect characteristics.

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